Implementación del mantenimiento centrado en la confiabilidad (RCM) en el grupo electrógeno FG-WILSON P-300 de las granjas avícolas de la Empresa Procesadora Nacional de alimentos Zona Bucay.

Abstract

The present research had the objective of implementing a maintenance plan, applying the Reliability Centered Maintenance methodology, for the emergent generator group FG WILSON P300, of the poultry farms of the National Food Processor Company (PRONACA) –Bucay. The increase of unforeseen failures has reduced operational ratability, in a critical and delicate production of living beings of special care. It was based on the quantification of failures and effects raised, it identified the taxonomical classification of generators groups according to the Standard ISO 142224, it was analyzed and determined the criticality in the systems to implement the Reliability Centered Maintenance methodology (RCM). Once the systems were identified, the analysis of modes and effects of failures was applied (AMFE), determining the following results: the failure rate is reduced by 36% compared to the year 2104, the unavailability times are reduced by 96%, this reduction is due to strategies that identify potential failures, through monitoring, analysis to critical systems, maintenance planning based on the condition, procedures and creation of an emergent cabinet with high spare parts rotation (electronic counters and protections). A comparative cost study was carried out between traditional corrective maintenance and maintenance with Realibility centered Maintenance criteria (RCM), in which it was determined a reduction of 32%. Udered these results of significant improvement of reliability of the pilot plan, it is recommended to apply this methodology to all the generator grups of the farms of the Company.