Implementación de un prototipo de triturador para el aprovechamiento de los residuos sólidos orgánicos de la Parroquia Tena-Provincia Napo en el 2014.

Abstract

The design and construction of the crushing prototype for the improvement of the organic solid remains of the town of Tena, was creating to decrease the size of the partied and reduce the time of production of the compost. The job was creating for the Autonomous Decentralize Government of Tena (GAD), Napo province. For the design of the prototype, we determinate the forces that we found in submission, being the most important on the system the centrifugal force. The principal elements that we have in the prototype are: Crush System, Nourishment and Unloading Hopper, Transmission Power System and the Electrical System , to build the machine we use wrought iron with 0,10% of carbon, Transmission Steel, Melting Gray Sheet with graphite and aluminum pulleys. The prototype has an electric engine of 5HP with 1750rpm and the engine transmit to its axle 1174rpm whit a power of 7HP. In the town we obtain an average in the month of 42.5 tons/month of urban remains and we determinate that the 59.46% are organics (25.26 tons/month), the close value in a day is 0.842 tons (18.5 sacks/day), of this 13 sacks are from the South and Central Market being this our principal source of supply of solid organic remains. The design of this prototype is standing with the maximum capacity of 18 sacks/day with a charge in its manual hopper with a close value of 30 pounds. We crush 13 sacks in one hour in its manual hopper giving like a result particles with a suitable size of 5 and 10mm, that reduce the smells, the same that produce in the breakdown of the organic matter, the principal difference it’s to stand in the time of production of the compost, to improve with the conventional method delay 18 weeks to be process with the prototype we obtain the same but in 6 weeks. The technique that we use was the compost with the battery of swing. The operation of the crushing prototype is of the 98%. The process is feasible to apply in the mechanized way and we recommend building that prototype in industrial scale, to improving the whole organic remains that the GAD Tena recollects.